Zenith 1K, 2K, 3K Pump Systems for Foam, Adhesives & Sealants
Multiple Motor & Single Motor Configurations
ACCURATE DELIVERY OF YOUR INGREDIENTS AND ADDITIVES.
Zenith precision gear metering pumps provide accurate‚ reliable‚ pulseless metering performance over a wide range of process applications and fluid conditions. Whether you are spraying, blending or injecting your fluid material, repeatability is of paramount importance. Add a drive system and incorporate a closed loop speed controller to maintain metering accuracies of +/- 1 percent.
In addition to accurate delivery, close tolerance precision gear metering pumps with only two moving parts are reliable in service and have virtually pulseless fluid performance. A gear metering pump’s tight internal clearances are as small as 50 millionths of an inch, ensuring a consistent flow rate and high-pressure capabilities where they are needed the most.
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Robust Materials
Robust rotary gear pump materials and design increases MTBR, reducing the risk of production loss due to pump downtime
Pulseless Flow
Eliminate high pulsation damage to piping and equipment with nearly pulseless flow.
Wear Resistance
Zenith hardened material selections resist wear from abrasives in fluid.
Accurate & Consistent Flow
Reduce wasted fluid costs from inaccurate pump flow in meter/mix applications with our ultra-high pump tolerances.
Quality Service & Support
Our manufacturing plant located in Monroe, NC, USA, offers the highest quality service and support for design, application and engineering.
ISO9001:2015 Certified.
We provide the industry's highest quality pumps and parts.
Safety From VOC
Our 9000 Series Pumps are available with optional magnetic drive coupling (sealless pumping) sealing.
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MANUFACTURING PLANT PUMPING CONCERNS |
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A packaged metering system approach will always offer the most value and overall lowest cost of ownership.
We provide:
- Programmable logic controllers and controllers for speed, pressure and temperature
- Modular designs using mobile carts and base mounted assemblies
- Accessories such as tanks, mass flow meters, level sensors, mixers and control valves
- Custom layouts and system integration conforming to customer satisfaction
- Test stands
Built with quality construction materials vetted through our supplier qualification process, our metering pumps and systems deliver the efficient, repeatable performance you demand, backed by sales and application engineers who are some of the best in the business and who provide ongoing support. Stop worrying about performance variances and higher operating costs from inconsistent and/or pulsating flow. Say goodbye to ruined or off-spec products, with the resulting productivity losses, increased rework and excessive product waste.
SINGLE MOTOR WITH MULTIPLE PUMPS
The Zenith B Series pumps
The Zenith B Series pumps are broadly applied to metering services such as colorings, catalysts, resins, flavorings, perfumes, vitamins, oils, adhesives, coatings, paints/varnishes, polymers, lubricants, dyes, defoamers, pharmaceuticals, urethanes, fuels and viscose.
4K Pump System with Single AC Motor
3K Pump System with Single
AC motor (up to 8K max)
2K PUMP SYSTEM WITH SINGLE SERVO MOTOR
A single motor 2K system allows for the use of multiple pumps with one motor.
Zenith B Series Pumps with ZVD Drive Controllers.
Decades of experience in manufacturing 1K, 2K and 3K B Series Systems.
CONSISTENT PERFORMANCE STARTS WITH CONSISTENT COMPONENTS.
Zenith Variable Speed Drive can be added with the Zenith pumps for additional control.
You want to reduce expensive waste and material costs associated with over & under dispensing. That’s why you need repeatable and accurate shot sizes where precise amounts of fluid must be metered.
The 9000-Series Dispensing System is ideal for even your most critical shot dispensing applications. The system’s unique design features combine Zenith’s state-of-the-art 9000-series metering pumps with the smart controller, resulting in unmatched performance in your fluid dispensing processes.
FINDING A SYSTEM THAT ALIGNS WITH YOUR SPECIFICATIONS IS VITAL.
Zenith Series 9000 Pumps with Controller.
Configurations can be customized to fit your applications.
Examples of components available:
- Magnetic Coupling (Magdrive)
- Controllers
- Servo Motors
- Encoders
- Flow Meters
- Tanks
Works with Servo Motors
Pairing a magnetic coupling (magdrive) with a Zenith pump eliminates shaft seal leakage.
Zenith's Precision Gear Metering Pumps with single motor, multi motor configurations.
Our 1K, 2K, 3K dispensing/dosing systems feature components engineered to the highest standards. Whether you’re spraying, blending or injecting, you’ll find a system that will meet your needs and budget while delivering superior pulse-free accuracy.
Our systems can accommodate:
- Flows as low as 0.18 cm3/min (0.00005 gpm)
- Pressures up to 10,000 psi
- Viscosities up to 2 million centipoise
- Temperatures from -40 F to 950 F
- The design is explosion-proof and seal-less.
Our solution can accommodate whatever you are SPRAYING, BLENDING OR INJECTING including: Colors, Flavoring Oils, Lecithin, Vitamin, Fragrances, Fillers, Antioxidants, Surfactants, Emulsifiers, Preservatives, Adhesives, and Expensive Trace Ingredients.
The Zenith metering pump delivers remarkably accurate consistency but installed in a system it wasn’t designed for may adversely affect its performance. With Zenith systems, you can be sure your pump is always operating at the highest level.
MFG in Monroe NC USA
The 9000 series metering pumps are designed to deliver accurate and repeatable flow of metering additives, colorants, hydrogen fuel cell MEA gasketing sealant and adhesive application, or chemicals in a compact and efficient design.
400SS, 316SS, Tool Steel
Max. Pressure [psi] :2,500
Avail. Cap. Range [cc/min] :27,000
Max. Outlet Pressure [PSI] :2,500
MFG in Monroe, NC USA
The 9000MD eliminates shaft leakage of hazardous fluids, increases plant safety, and reduces VOC emissions.
No leak
Corrosion resistant :titanium stabilized
MFG in Monroe, NC USA
For chemical and polymer fluid metering applications. B-Series pumps have an “outer drive gear” design that allows pumps to be driven by a common pinion gear or multiple pinion gears on a line shaft.
0.16 - 2.92
Max. Flow Rate [GPH] :8.3
Max. Fluid Temperature [°F] :300
Max. Viscosity [CP] :100,000
MFG in Monroe, NC USA
For applications requiring precise multi-stream metering of low viscosity fluids. Commonly used to meter spin finish solutions onto synthetic fiber threadlines.
0.03-1.2
Max. Flow Rate [cc/min] :120
Max. Fluid Temperature [°F] :212
Max. Dif. Pressure [PSI] :100
MFG in Monroe, NC USA
For polymer fluid applications at high temperatures, pressures and viscosities as well as for abrasive fluids.
24,000
Max. Pressure [psi] :4,000
Max. Fluid Temperature [°F] :950
Shaft Seal :Graphoil Packing Seal or Universal Coupling Seal
Want to find out what a Zenith system can do for you? Fill out the form below and a representative will be in touch.
Zenith Precision Extrusion Gear Pumps
The plastics industry relies heavily on precision and efficiency, and ZENITH METERING PUMPS are engineered to deliver just that.